Your Trusted Industrial PC Housing Manufacturer
As a professional custom PC housing manufacturer, we cover full DFM engineering, tooling fabrication and volume production. With a wide selection of performance-grade PC materials, we conduct targeted material selection to match your application, backed by strict quality assurance for dependable customized enclosures.Â
Custom PC Housing We Manufacture
We specialize in custom polycarbonate enclosure fabrication for electronic, industrial, outdoor and lighting applications, with flexible OEM/ODM cooperation. Our extensive lineup of engineered PC grades enables precise material selection for diverse performance demands.
Advanced Engineering Solutions for Custom PC Housings
Our dedicated engineering team provides end-to-end support from design review to mass production. We conduct free DFM (Design for Manufacturability) analysis to optimize wall thickness, draft angles, screw bosses, and snap-fit structures. Whether you need thermal management design, waterproof sealing, EMI shielding, or special material matching, we turn your functional and performance requirements into manufacturable, reliable enclosure designs.Â
Reliable Manufacturing & Quality Assurance for Mass Production
With full in-house injection molding and precision production capabilities, we deliver consistent quality from T1 samples to high-volume orders. We offer complete material options, including flame-retardant PC, UV-stabilized PC, glass-filled PC, and PC+ABS alloy, all sourced from certified suppliers. Strict quality control at every stage ensures dimensional accuracy, surface finish, and compliance with your specifications, while keeping lead times stable and delivered on schedule.Â
Why Choose Us
TryCooler is a custom PC plastic housing manufacturer specializing in polycarbonate housing injection molding for electronic, industrial, outdoor, lighting, and OEM/ODM projects. With in-house mold making, DFM review, PC injection molding, surface finishing, assembly, and quality control, we help you reduce tooling risks and turn your drawings, samples, or product ideas into reliable PC plastic housings for prototype validation and mass production.
PC Material Options for Your Housing Project
We provide engineering-grade material selection, matching the optimal PC or PC-based composite grade to your specific requirements. Our evaluation covers impact strength, optical clarity, flame-retardant compliance, outdoor UV stability, assembly geometry, and cost targets, ensuring your housing meets both performance and budget goals.
- Fire safety guaranteed for power and electrical products.
- Reliable flame resistance, secure protection for electric equipment. Â
- Anti-aging & anti-yellowing, built to last outdoors.
- Weather resistant, long service life for outdoor electronic housings.Â
- Reinforced structure, precise & stable dimensions.
- High rigidity, no deformation for high-precision parts.
- All-round performance, cost-efficient all-purpose material.
- Tough, good-looking and budget-friendly for mass production.
More About Custom PC Housing Manufacturing
Review our PC housing materials, custom structures, injection molding capabilities, quality control, and packaging support before starting your polycarbonate housing project.Â
- Manufacturing Capabilities
- PC Material Options
- Quality Control
- Packaging & Project Support
| Item | Capability |
| Product Type | Custom PC housing, polycarbonate enclosure, clear PC cover, electronic housing, industrial housing |
| Material Options | PC, clear PC, flame-retardant PC, UV-stabilized PC, glass-filled PC, PC+ABS |
| Process | PC injection molding, mold making, insert molding, surface finishing, assembly |
| Mold Support | In-house mold design, mold making, T1 sample trial, mold modification |
| Drawing Support | STEP, STP, 2D drawings, samples, photos with dimensions |
| Custom Features | Screw bosses, snap-fit clips, PCB posts, connector openings, display windows, sealing grooves |
| Surface Options | Texture, polishing, painting, silk printing, pad printing, laser marking |
| Production Support | Prototype validation, small-batch trial, mass production |
| Quality Control | Material inspection, first article inspection, dimension check, appearance check, assembly fit check |
| Packaging | Bulk packing, individual bag, label, carton, foam protection, pallet, shipping marks |
| Material Option | Suitable Applications |
| Standard PC | Electronic housings, structural covers, industrial plastic housings |
| Clear PC | Transparent covers, LED covers, display windows, sensor covers |
| Flame-Retardant PC | Electrical housings, power devices, EV charging related parts |
| UV-Stabilized PC | Outdoor sensors, control boxes, exposed housing applications |
| Glass-Filled PC | Parts requiring higher rigidity and dimensional stability |
| PC+ABS | Projects requiring balanced strength, appearance, flame resistance, and cost |
| Inspection Step | What We Check |
| Material Inspection | Material grade, color, batch, and special requirements |
| First Article Inspection | Key dimensions, appearance, structure, and basic assembly fit |
| Critical Dimension Check | Screw bosses, holes, clips, PCB posts, sealing areas, and mating surfaces |
| Appearance Inspection | Sink marks, flow lines, scratches, black spots, color difference, and burrs |
| Assembly Fit Check | Upper/lower housing fit, PCB mounting, screw alignment, clip engagement |
| Final Inspection | Quantity, packaging, labels, surface protection, and shipment readiness |
| Support Item | Details |
| Sample Approval | T1 samples are checked and confirmed before mass production |
| Mold Modification | Tooling adjustments can be made based on sample feedback |
| Project Updates | Mold progress, sample photos, production updates, and packaging photos available |
| Export Packaging | Bulk packing, individual bags, labels, cartons, foam, pallets, and shipping marks |
| Drawing Protection | NDA / NNN available; customer drawings and samples are kept confidential |
| Repeat Orders | Mold storage, mold maintenance, and production records for repeat production |
Yes, we can fully customize PC housings strictly according to your 3D drawings, samples or design requirements.
We accept STEP, STP, IGES, IGS, STL and PDF 2D drawings for quotation and design evaluation.
Absolutely. Our professional engineering team will conduct a free DFM (Design for Manufacturability) check. We will optimize the structure, wall thickness, demolding and assembly details to avoid potential production issues.
Yes. We are experienced in designing and manufacturing waterproof enclosures with sealing structures, suitable for outdoor and moisture-proof applications.
Normally, the mold development cycle is 20–30 working days, depending on product complexity and structure.
Of course. We will provide T1 prototype samples for your testing and confirmation before formal mass production. Revision samples are also available if needed.
We strictly protect all customer intellectual property. We will sign a non-disclosure agreement (NDA) upon request. Your drawings, designs and product information will never be shared with any third party.
Standard Enclosure or Custom PC Housing?
Standard enclosures are suitable when you only need a ready-made box with fixed sizes and limited modification options. But if your product requires specific dimensions, PCB mounting, screw bosses, snap-fit structures, connector openings, clear windows, sealing grooves, custom colors, or branded appearance, custom PC housing is a better choice.
At TryCooler, we manufacture custom polycarbonate housings based on your drawings, samples, or product requirements, helping you improve assembly fit, product protection, and mass production stability.
| Standard Plastic Enclosure | Custom PC Housing |
| Fixed size and shape | Custom size, shape, and internal structure |
| Limited mounting options | Custom screw bosses, ribs, PCB posts, and clips |
| Basic openings or machining | Molded connector openings, windows, and assembly features |
| Suitable for quick off-the-shelf use | Suitable for branded products and mass production |
| Limited appearance options | Custom color, texture, transparency, and logo options |
